Fres-co’s Multi-Faceted Approach to Streamlining Packaging Processes

In today’s fiercely competitive manufacturing landscape, efficiency isn’t just a goal – it’s a necessity. Every second saved, every material optimized, and every process streamlined contributes to a healthier bottom line and a stronger competitive edge. At Fres-co, we understand this, and our packaging solutions are engineered to deliver measurable efficiency gains across the entire production line. Here, we delve into the key strategies Fres-co employs to help our customers achieve optimal efficiency.

Machine Efficiency

The heart of any packaging operation lies in its machinery. Being part of the Goglio Group allows us to bring cutting-edge solutions like Goglio Mind technology to our valued customers. This intelligent system incorporated into many Fres-co machines monitors and analyzes machine performance in real-time, providing valuable insights into production efficiency. By identifying bottlenecks and areas for improvement, Goglio Mind empowers you to proactively address potential issues, optimize machine settings, and reduce downtime. Learn more about Fres-co’s gold standard packaging machines or reach out for a customized sales quote HERE.

Proficiency in Transportation Logistics

The choice between flexible and rigid packaging can have a profound impact on your transportation and logistics costs, directly influencing your bottom line. Rigid packaging can lead to higher shipping costs due to inefficient truckload utilization and increased storage expenses based on the need for more warehouse space. In contrast, solutions such as our Airtight Powder Bags or Patented EZHANDLE™ are lightweight and compact, maximizing space efficiency throughout the supply chain when compared to pails or buckets.

Fres-co’s flexible packaging offers a clear advantage, allowing you to:

• Reduce Truckloads: Flexible packaging’s space-saving advantages translate to fewer truckloads required throughout your entire supply chain, significantly reducing transportation costs and environmental impact.

Inbound logistics see a dramatic reduction in shipping volume: our flat bags and pouches can require up to 97.5% less space than bulky rigid containers like fiber drums. This means fewer trucks on the road, less fuel consumed, and a smaller carbon footprint right from the start.

Outbound, the benefits continue. The compact and stackable nature of filled flexible packaging allows for optimal pallet configurations, maximizing the amount of product shipped per truckload. One Fortune 100 manufacturer experienced a remarkable 79% reduction in diesel fuel consumption after switching from fiber drums to our flexible solutions. To put it into perspective, a staggering 40 trucks of 30-gallon drums are needed to transport the same quantity of nylon 6 resin that fits comfortably in just ONE truck of Fres-co bags. This heightened efficiency not only improves your bottom line but also reinforces your commitment to a greener future.

• Minimize Costs: Save on shipping, storage, and handling costs due to the space-saving benefits of flexible packaging.

• Increase Sustainability: Less energy and resources are required to produce and transport Fres-co’s packaging solutions, contributing to a more sustainable operation.

Optimized Space Utilization

Warehouse space is a valuable commodity, and maximizing its utilization is crucial for operational efficiency and cost control. Every square foot counts when it comes to storing inventory, managing workflows, and ensuring smooth order fulfillment. By switching from rigid to flexible packaging, you can:

• Optimize Warehouse Space: Our high barrier, laminate Industrial Bags significantly reduce the amount of space required for both empty and filled packaging. Unlike rigid drums with a static bulky shape, our bags collapse flat, allowing for compact storage and efficient stacking, whether on pallets or shelves. This translates to maximize warehouse space utilization and improved inventory management, contributing to a more streamlined and cost-effective operation.
• Improve Inventory Management: Flexible packaging allows for more efficient stacking and storage, streamlining warehouse operations and improving inventory control.

Our Powder Bags are a prime example of how Fres-co can help you optimize your warehouse space. Their unique design allows them to be stacked efficiently and collapse when empty, significantly reducing the footprint required for storage. This not only frees up valuable space in your warehouse but also translates to fewer truckloads for both inbound and outbound logistics – lowering your costs and carbon footprint.

Similarly, transitioning from #10 cans to #10 pouches, formed from rollstock, results in significant space savings. This reduction in volume directly translates into tangible benefits, such as utilizing up to 97.5% less inbound shipping space compared to rigid containers and maximizing outbound truckloads through efficient palletization. Fres-co’s flexible solutions, such as #10 pouches, exemplify how smarter packaging choices can enhance multiple facets of your operations.

Overall Process Optimization

Beyond individual areas, Fres-co’s packaging solutions contribute to streamline processes through:

• Optimized Package-to-Product Ratio: Our tailored designs minimize material usage and waste, ensuring you’re shipping more product and less packaging.

• High Barrier & Durability: Our films provide exceptional protection during shipping and storage, reducing claims and returns for product damage.

• Brand Billboard: Our high-quality printing capabilities turn your packaging into a powerful marketing tool, enhancing brand recognition and consumer appeal. Unlike cans or canisters with limited branding space, full printing on flexible packaging offers a significantly larger canvas to showcase your brand identity and capture consumer attention.

• Ease of Use: Products with proprietary handle design, like the EZHANDLE™, facilitate easy handling and dispensing, improving efficiency on retail shelves and in the hands of your customers.

Fres-co’s dedication to streamlining processes is evident in every product we offer. Our single-source flexible solutions, particularly our rollstock, are tailored to meet the demands of the fast-paced coffee market without sacrificing quality or ease of use. They integrate seamlessly into your existing infrastructure, ensuring a smooth transition to more efficient packaging. For those seeking an economical yet high-performing packaging solution, our G21 machine offers compact, versatile vertical form, fill, and seal capabilities, ideal for mid-volume coffee packers who demand Fres-co’s renowned quality and reliability.

Fres-co’s G18 series of vertical form, fill, and seal machines provide versatility and rapid changeover capabilities, making them perfect for handling an array of package formats, including square bottom, side gusseted bags, and pillow pouches. The G18’s user-friendly design and quick changeover between sizes streamline the production process and minimize machine downtime.
For liquid food products, consider our advanced filling machines such as the FSU800RTC and FSU1000A. These machines contribute to cost savings by optimizing filling systems, reducing labor costs, minimizing product waste, and maximizing throughput. Reviews from our current customers include satisfaction in a more streamlined and profitable operation, plus a competitive edge in the marketplace.

Streamlining to Succeed

Efficiency is a journey, not a destination. At Fres-co, we partner with you every step of the way, providing expert guidance to streamline your packaging processes and elevate your bottom line. Contact us today to discover how we can reimagine your product packaging on the path to sustainable success.

For more than 40 years, Fres-co System USA, Inc. has manufactured high-performance flexible packaging systems and invented dozens of innovative breakthroughs including degassing valves, modified atmosphere technologies, and reclosure systems.

Topics: Flexible Packaging, Flexible Packaging Machines, Goglio MIND, Rollstock, Sustainability

Moving from rigid to flexible packaging?

Subscribe to Email Updates